Products Description
Need a high-performance mixer for powders, granules, or solid-liquid blending without particle degradation?
Guanjiang's Cantilever Double Spiral Cone Mixer is a new-generation mixing solution designed for efficient, homogeneous blending of diverse materials. With dual planetary motion (rotation and revolution), it delivers fast mixing (<10 minutes), handles materials with extreme density differences, and gently blends without overheating or crushing. Available in capacities from 0.3 to 30m³, it's ideal for chemical, pharmaceutical, food, fertilizer, and mineral processing industries.
Key Advantages
Dual planetary motion creates intense convection and diffusion, achieving uniform mixing in 5-15 minutes. No segregation, even for materials with varying densities or particle sizes.
Low-speed operation with no crushing or overheating — preserves particle integrity for fragile crystals, fibers, flakes, and heat-sensitive materials.
Two asymmetrical spiral screws create planetary movement, agitating material throughout the entire cone — zero dead corners, complete discharge.
Low power consumption with high loading capacity (0.3-1.0 loading factor). Compact footprint saves valuable floor space compared to traditional mixers.
Available in carbon steel, stainless steel (304/316L), explosion-proof, jacketed, and heavy-duty models. Adaptable to your specific application requirements.
Equipped with spray system for adding liquids into dry powders — ideal for granulation, coating, or wet mixing.
Fully enclosed operation with safety interlocks, GMP-compliant designs available (stainless steel, polished surfaces).
Working Principle & Structure
Two-Screw Planetary Motion: The mixer combines two independent motions — rotation (self-spinning of each screw) and revolution (orbital movement around the cone wall).
- Self-Rotation: Each spiral screw rotates on its own axis, lifting material from the bottom upward along the cone wall.
- Revolution: Both screws orbit around the central axis, sweeping the entire cone volume and creating intense cross-flow.
This dual action creates a continuous convection-diffusion cycle, moving material upward along the wall and downward in the center, achieving uniform mixing in a short time.
Key Components
- Drive Unit: Two independent motors for rotation and revolution
- Spiral Screws: Asymmetrically arranged for maximum agitation
- Cone Vessel: Tapered design for complete discharge
- Spray System: Optional liquid addition via rotating nozzles
- Discharge Valve: Manual, pneumatic, or electric (with liquid-valve option)
Key Benefits
- No particle attrition or overheating
- No segregation for density/size differences
- Ideal for fine powders, fibers, and flakes
- High loading factor (0.3-1.0)
- Compact, space-saving design
Technical Specifications (DSH Series)
| Model | Total Volume (m³) | Loading Factor | Output (T/h) | Total Power (kW) | Particle Size (mesh) | Revolution (r/min) | Rotation (r/min) |
|---|---|---|---|---|---|---|---|
| DSH-03CP | 0.3 | 0.3-1 | 1.1 | - | 200-1000 | 2 | 143 |
| DSH-05CP | 0.5 | 0.5-1 | 1.1 | - | - | - | |
| DSH-01CP | 1 | 2-2.5 | 2.2 | - | - | - | |
| DSH-1.5CP | 1.5 | 2-4 | 3 | - | - | - | |
| DSH-2CP | 2 | 2.5-5 | 4 | - | 1.5 | 27 | |
| DSH-3CP | 3 | 3.5-8 | 5.5 | - | - | - | |
| DSH-4CP | 4 | 5-10 | 5.5 | - | - | - | |
| DSH-6CP | 6 | 7.5-15 | 7.5 | - | - | - | |
| DSH-8CP | 8 | 10-12 | 11 | - | 0.8 | - | |
| DSH-10CP | 10 | 12-25 | 15 | - | - | - | |
| DSH-12CP | 12 | 15-30 | 22 | - | - | - | |
| DSH-15CP | 15 | 18-40 | 26 | - | - | - | |
| DSH-18CP | 18 | 20-25 | 26 | - | - | - | |
| DSH-20CP | 20 | 25-50 | 35 | - | - | - | |
| DSH-25CP | 25 | 30-70 | 42 | - | - | - | |
| DSH-30CP | 30 | 40-80 | 42 | - | - | - |
Applications & Customization:
Industries: Chemical, pharmaceutical, pesticide, fertilizer, dye, plastic, metallurgy, mining, building materials, food, feed additives.
Customization Options: Carbon steel / SS304 / SS316L (GMP) / Explosion-proof / Jacketed (heating/cooling) / Heavy-duty / Spray system / CIP cleaning
Frequently Asked Questions
Q1: What materials are best suited for the DSH double spiral cone mixer?
A: The DSH mixer handles powders, granules, fibers, flakes, and solid-liquid mixtures. It's ideal for heat-sensitive, fragile, and abrasive materials due to its gentle, low-speed operation. Works well for materials with extreme density differences (no segregation) and fine powders (<100 mesh).
Q2: How does this mixer handle materials with different densities or particle sizes?
A: The dual planetary motion creates strong convection and diffusion. Materials are continuously lifted along the cone wall and dropped in the center, preventing segregation or layering — even for density ratioses up to 10:1 or particle size variations from 5µm to several mm.
Q3: What is the typical mixing time for a batch?
A: Most materials achieve uniform mixing in 5-15 minutes. The time varies based on material properties and loading volume. The high-intensity convective flow from the double spiral design significantly reduces mixing time compared to V-type or ribbon blenders.
Q4: Can liquids be added during mixing?
A: Yes. The mixer is equipped with a rotating spray system that allows liquids (binders, coatings, oils) to be added during the blending cycle. This is ideal for wet granulation, coating, and solid-liquid blending applications.
Q5: What's the difference between the DSH mixer and a V-type or ribbon mixer?
A: DSH double spiral cone mixer offers higher loading capacity (0.3-1.0 factor), more gentle mixing (no crushing), and handles wider material ranges (fibers, flakes, sticky materials). V-type mixers are better for free-flowing powders and have lower loading capacity (40-50%). Ribbon blenders are best for continuous high-volume mixing but can shear fragile materials. Choose DSH for versatility, gentle handling, and large batches.
Need a versatile, gentle powder mixer for your production line?
Request a Quote → Download Datasheet (PDF)* Please provide your batch volume (m³), material type, and any special requirements (stainless steel, explosion-proof, jacketed) for a fast, accurate quotation.
